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Fiber reinforced polymers (FRP) composites can dramatically increase a structure’s carrying capacity. FRP composite systems offer a low-cost, low-downtime, and low-weight solution for increasing the performance and lifetime value of structural steel while improving stability in seismic events.
Structural strengthening systems are made of high strength fibers such as glass, Kevlar, and carbon embedded in resin. The resin protects the fibers, maintains their alignment, and distributes the loads evenly among them. FRP’s, which have been widely used in industries such as aerospace, automotive, and sport equipment, are now becoming used extensively for the structural upgrade of steel and concrete structures.
Important characteristics of FRP’s for structural repair and strengthening applications are their non-corrosive properties, timeliness and ease of installation, low cost relative to demo and reconstruction. FRP materials can be adhered to beams and slabs to increase their shear and flexural capacity, and can be wrapped around columns to increase their load carrying capacity and ductility during seismic events.
FRP systems may also comprise of pre-manufactured strips and plates that are bonded to structural slabs, steel, deck, etc. using epoxy resin. Pre-cured FRP elements are more suited for flexural upgrade of columns, beams, and slabs. As with any other externally bonded system, the bond between the FRP system and the existing concrete is critical to achieve a composite behavior with the existing member. Accordingly, the most current National Association of Corrosion Engineers, and Society of Protective Coating Standards are used for proper surface preparation for ensuring a successful FRP structural upgrade.
Increasing load capabilities without adding substantial weight or obstruction and without welding or hot work
Protection of structural integrity and control systems in severe blast conditions
Blast and ballistic upgrade of structures to shield structure, strengthen existing structural elements, provide alternate load paths to prevent progressive collapse, and offer debris control
Environmental, health, and safety are ingrained into our culture. At Coatings Unlimited, we firmly believe that no job is worth the life and wellbeing of any one of our team members or the community around us. For nearly seventy years, our team has worked diligently to create and sustain a culture of safety by taking a proactive approach to task-specific training, education, and responsibility. We believe safety is a responsibility we all share.
Compliance with industry certifications lowers the risk shouldered by facility owners when selecting a specialized contractor. We are proud to meet the Society for Protective Coatings requirements for QP-1, QP-2, QP-8, and QS-1 certifications, and more, meaning we are cleared to prepare surfaces, apply industrial coatings, as well as to remove and manage potentially hazardous materials
Damaged industrial concrete is rarely just an aesthetic problem. Concrete surfaces can fail from many causes, ranging from improper initial mix or installation to the long-term destructive effects of weather, chemicals, salt, impact, heavy wear, or structural shifts. Leaving these issues unaddressed can compromise the structural integrity of your facility or lead to hazardous working conditions.
We apply coatings and treatments to industrial concrete for a variety of reasons, depending on your facility's operational needs. This includes extending the lifespan of the structure, providing critical traction to keep employees safe, sealing out penetration by chemicals, corrosives, or food products, and improving overall aesthetics.
Yes. We are highly experienced in assessing the current status of concrete surfaces and assisting in the development of technical specifications to remediate the situation. Our team will identify the root cause of the damage and formulate a site-specific strategy rather than applying a one-size-fits-all patch.
We use a dynamic range of professional materials based on the specific repair requirements. For damaged or contaminated material removal and repair, we rely on epoxy adhesives and coatings, cementitious and epoxy grouts, as well as joint fillers and sealants.
Once repairs are completed, we offer a wide variety of protective systems to prevent future degradation. Materials for protecting concrete surfaces can range from clear sealers and specialized epoxies to fast-curing UV floor coatings.
It is common for grease, oil, or existing sealants to be impregnated into older industrial concrete. Part of our field process involves assessing these contaminants and conducting specialized surface preparation to remove them. This ensures proper adhesion of the repair materials and final protective coatings.
Environmental, health, and safety are ingrained into our culture. We operate under the firm belief that no job is worth compromising the safety of our team, your personnel, or the community. Our highly trained crews leverage decades of experience and take a proactive, task-specific training approach to every site to eliminate risks on the job.
Partner with us to experience cutting-edge industrial solutions that drive innovation and lasting success.
Coatings Unlimited is a highly certified industrial coatings company serving much of the United States and beyond. In business since 1954 we have the experience and know how for just about any project.
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